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专注机械设备研发生产15年

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异形插件机

产品型号: SF-881
    ●Spec:
    ●Powe:110v/220v AC.60/50Hz
    ●Size:L1000mm x W1100mm x H1700mm
    ●Weight:600KG
    ●Capability:
    订购热线:136-1289-3406
    SF-881
    异形插件机
    Special-shaped plug-in machine

    异形插件机

    特性
    1、平台采用机械手代替传统XY模组作为插件主体,并且避免了XY平台在装配精度和误差方面的不确定性;
    2、平台采用模块化、柔性化的设计理念,实现了主机和供料器的快速切换和任意搭配;
    3、插件平台整体布局方正小巧,为生产车间节省最大空间;
    4、在供料器上整合了元件整形切脚模具,简化物料前加工流程,达到进一步省人效果;
    5、插件平台的标准化设计,为其它非标等设备应用提供了更多柔性化的设计理念和拓展空间;
    6、实现快速夹头切换,兼容多种物料;
    7、能够满足上千种异型元件,具有兼容性和通用性;
    8、采用机器人多轴联动控制技术并将自动上料、自动整形、CCD检测、自动插件等技术进行高效融合,达到了各模块之间同时完成动作,互    不干涉;
    9、提高了插件精度:采用视觉检测技术以及CAD格式文件自动识别技术,插件精度可达到±0.03mm;
    10、高效的机构:在机器人Z轴上创造性增加4头独立机构,实现一次可夹取4个物料;
    11、人性化操作:通过VB语言编程技术,达到了所有功能的图形化用户人机界面;
    12、可搭载拼接组合:每个工站机械主体结构设计统一,可拼接多台设备,组合多种供料器进而拼接成新的无人化生产线;
    13、设备编程可采用DXP坐标和BOM清单进行合并,并且实现使用相机对位置坐标进行设定和修正。编程时间≤15分钟,可离线编程;
    14、设备可实现联网功能,预留可与MES连接端口。

    characteristic
    1. The platform uses a robot to replace the traditional XY module as the plug-in body, and avoids the uncertainty of assembly precision and error of the XY platform;
    2. The platform adopts modular and flexible design concept to realize fast switching and arbitrary matching between the host and the feeder;
    3, the overall layout of the plug-in platform is small and compact, saving the most space for the production workshop;
    4. The component shaping and cutting die is integrated on the feeder to simplify the pre-material processing process and achieve further provincial effect;
    5. The standardized design of the plug-in platform provides more flexible design concepts and expansion space for other non-standard equipment applications;
    6, to achieve fast chuck switching, compatible with a variety of materials;
    7, can meet thousands of special-shaped components, with compatibility and versatility;
    8. Adopt robot multi-axis linkage control technology and combine the technologies of automatic feeding, automatic shaping, CCD detection and automatic plug-in to achieve the simultaneous completion of actions between modules without mutual interference;
    9, improve the accuracy of the plug-in: the use of visual inspection technology and CAD format file automatic identification technology, plug-in accuracy can reach ± ​​0.03mm;
    10. Efficient mechanism: creatively add 4 independent mechanisms on the Z axis of the robot to achieve 4 pieces of material at a time;
    11. Humanized operation: Through the VB language programming technology, the graphical user human-machine interface of all functions is achieved;
    12, can be equipped with splicing combination: each station mechanical main body structure design uniform, can splicing multiple equipment, combined with a variety of feeders and then spliced ​​into a new unmanned production line;
    13. Device programming can be combined with DXP coordinates and BOM list, and the camera can be used to set and correct position coordinates. Programming time ≤ 15 minutes, can be programmed offline;
    14, the device can achieve networking functions, reserved for connection to the MES port.

    配置表
    Configuration table
    插件性能
    Plugin performance
    实际速度
    Actual speed
    1.8-2.2秒
    插件精度
    Plug-in precision
    ±0.03mm
    插件头特性
    Plugin header feature
    取料方式
    Reclaiming method
    夹取/真空
    Clamping/vacuum
    工作头数量
    Number of working heads
    4个
    产品心尺寸(L*W)
    Product heart size (L*W)
    5mm*5mm-20mm*80mm
    产品重量
    product weight
    最大600G
    Maximum 600G
    插件角度
    Plug-in angle
    平面
    flat
    传送系统特性
    Transport system characteristics
    传送类型
    Transfer type
    单轨道
    Single track
    传送结构
    Transfer structure
    3段式
    3-stage
    驱动系统
    Drive System
    高精度步进驱动
    High precision stepper drive
    传送模式
    Transfer mode
    异步、同步
    Asynchronous, synchronous
    PCB尺寸(L*W)
    PCB size (L*W)
    50*70-350*260mm
    PCB厚度(L*W)
    PCB thickness (L*W)
    0.3-4.5mm
    PCB重量
    PCB weight
    最大2.5Kg
    Up to 2.5Kg
    传递速度
    Transfer speed
    最大600mm/s
    Up to 600mm/s
    元器件供应
    供料器数量
    Number of feeders
    由客户自选
    Customer selection
    供料器模塊类型
    Feeder module type
    编带供料器、管状供料器、tray盘、震动盘供料器、其它定制供料器
    Tape feeder, tubular feeder, tray, vibrating tray feeder, other custom feeders
    机器尺寸(L*W*H)
    Machine size (L*W*H)
    1000*1100*1700mm
















































    异形插件机设备细节及供料图片展现
    Shaped plug-in machine equipment details and supply picture display
    异形插件机物料展示

    适用元件
    Applicable component
    异形插件机适用元件
    异形插件机视频请点击名称,会自动跳转到视频页面
    Alien plug-in video (please click on the name, it will automatically jump to the video page)


    常州光宝成型案例(请点击名称,会自动跳转到案例页面)
    Changzhou Guangbao molding case (please click on the name, it will automatically jump to the case page)

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